About This Website

STATUS

As of April-26-2026, I am hard at work on this site. Much of the content is placeholder and there are a handful of bugs, but the nuts and bolts are mostly where I want them.

The navigation system is original. While arrows as page navigation is nothing new and swipe for mobile is standard, I worked hard on the menus which also indicate place when navigating with arrows or swipe, which I believe to be original. Please let me know if and how it breaks.

Lastly, the Chatbot isn't QUITE working, yet. Soon!

DIY or DIE!

While most people are looking forward to 'Web 3.0', I am rocking the 'Web 0.3.0' aesthetic! I live in the terminal, I do things myself, I have since the 80's.

Self-Hosted on Raspberry Pi 5

This website is entirely self-hosted, running on a Raspberry Pi 5 connected to a home fiber internet connection. The site is designed to be lightweight, serving static HTML, CSS, and JavaScript files through nginx.

Static by Design

The website follows a single-page application pattern: all content lives in separate HTML files under /content/, and JavaScript dynamically loads sections into the main content area when you navigate. This keeps the site fast, simple, and easy to maintain.

AI Chatbot

The AI Recruiter chatbot in the footer runs on a separate an AMD Strix Halo laptop, also located at home. It powers a Qwen-3.6-35b-a3b model that has been trained on my resume, portfolio, and professional background. The chatbot is proxied through nginx to provide conversational answers about my experience, skills, and services. If you have questions which are not answered by my resume or portfolio, try asking the chatbot! If it doesn't know, it will send me your question to be added and answered to an invisble F.A.Q. for the Chatbot's training.

Corey McGuire

Manufacturing Engineer · Technical Consultant · STEM/STEAM Educator · Fabricator · Prototyper

Where precision engineering meets visionary education — building the tools and knowledge that build the future.

Who I Am

I bridge the gap between concept and reality, at the workstation, the machine center, or ERP dashboard. From designing and machining precision components to building embedded Linux systems, from prototyping autonomous vehicles to teaching the next generation of makers, whether I am leading operations in the field or on the factory floor, I bring a rare blend of hands-on craftsmanship and technical leadership to every project.

With over two decades of experience across manufacturing engineering, robotics, CAD/CAM/CNC, and vocational education, I help organizations modernize processes, scale production, and develop talent. My work spans healthcare technology, EV charging infrastructure, renewable energy, autonomous systems, and making makerspaces for communities and startups.

My Journey

My career has been defined by building things whether physical or educational. I've worked as a manufacturing engineer at companies ranging from startups to established firms, built prototyping shops from the ground up, and developed embedded systems for IoT-enabled equipment.

Alongside my engineering work, I've been deeply involved in education. I've delivered vocational training to thousands of adult learners, developed STEM/STEAM curricula for all ages, and partnered with organizations like Autodesk, SFUSD, and Humanmade to bring hands-on technical education to underserved communities.

Recent Highlights

• Modernized assembly processes at QT Imaging — 12x throughput improvement
• Built prototyping shops from the ground up at Voltpost and SPAN.IO
• Led field testing for autonomous delivery systems at DoorDash Labs
• Developed embedded Linux systems for IoT-enabled manufacturing equipment
• Delivered vocational training programs to thousands of adult learners

Community and Making

Outside of professional work, I've contributed to the maker community for nearly two decades. I've been active with Noisebridge, TechShop, First Robotics, and Curiosity Hacked, building kinetic art installations, mentoring students, and helping create spaces where people can learn by doing.

Let's Build Something

Whether you need manufacturing process optimization, custom prototyping, robotics consulting, or educational program development, I'm here to help turn your vision into reality.

Resume

Profile

Results-driven manufacturing engineer, project manager, vocational educator, and technical leader with extensive experience in production process improvement, prototyping, workplace safety, and team leadership. Skilled at modernizing legacy processes, scaling manufacturing capacity, and applying root cause analysis to improve quality and throughput. Combines hands-on technical expertise with a passion for training, safety, and knowledge-sharing, driving both operational excellence and workforce development.

Professional Experience

Technical Skills

Shop / Lab / Manufacturing

• Budgeting and planning of shop/lab/manufacturing facilities, equipment, and tooling.
• Develop plans, policies, training, and workflows for lab operations and technicians.
• Used embedded systems, Linux, C, and Python to instrument and automate tests.
• Develop policy and training materials for Lockout/Tagout, Arc Flash, ESD, and related tools.
• Develop NetSuite/Jira/Asana/ClickUp workflows for product development and inventory management.

Prototyping Services

• CAD/CAM: SOLIDWORKS, Inventor, Onshape, Fusion 360, HSMWorks, SprutCAM
• CNC tools: Mill, router, EDM, waterjet, plasma cutting, laser, FDM, and SLA
• Machine tools: Manual mill, lathe, extensive fixturing, and tooling knowledge
• Materials: Metals, thermoplastics, resins, adhesives, composites, and natural materials
• Sheet metal fabrication · MIG and TIG welding · Wood Shop · Model and Mold Making

Engineering Consultant

• Product design includes mechanical, electronic, software, and appearance.
• Human Centric Design, including safety, usability testing, and market testing.
• Testing includes mechanical, electrical, thermal, chemical, and environmental.
• Fixture and instrumentation design for testing, assembly, and manufacturing.
• Unmanned Vehicle design, testing, operations, deployment, and support.
• PLM · GD&T · ASME · UL

STEM and Vocational Education Consultant

• Vocational education for adults in the areas of design and fabrication.
• Developed curriculum for trade skills, products, and design software.
• Design thinking, problem-solving, and rapid iteration as learning outcomes.
• Education outreach, including school districts, advertising, and events.
• Developed materials for and trained educators and school administrators.
• Developed products and exhibits for museums and trade shows.

Volunteering and Projects

Education

• Humanmade — Vocational Education — 2020 — Present
• Noisebridge — Non-Profit Makerspace — 2008 — Present
• First Robotics — Student-Led Robotics — 2017 — 2023
• TechShop — Premier Makerspace — 2006 — 2017
• Curiosity Hacked — Youth Makerspace — 2016 — 2018
• TweetHaus — Flux Foundation — 2012 — 2015

Robotics

• TE+ND Pod — Collaboration — 2016
• TE+ND Rover — Collaboration — 2011
• Orb Swarm — BRC — 2007

Art Installations

• Automata Equis — BRC — 2016
• Blackrock Lighthouse — Flux Foundation — 2016
• Celestial Mechanica — Flaming Lotus Girls — 2014
• Gender Blender — BRC — 2014
• Zoa — Flux Foundation — 2012
• Bottlecap Gazebo — Flux Foundation — 2012
• Tympani Lambada — Flaming Lotus Girls — 2011
• Temple of Flux — Flux Foundation — 2010
• Soma — Flaming Lotus Girls — 2009
• Mutopia — Flaming Lotus Girls — 2008
• Steam Treehouse — BRC — 2007

Professional Services

Engineering and manufacturing consulting for startups and established companies — from concept through production.

Manufacturing Engineering

Modernize legacy processes, scale production capacity, and implement quality systems. I specialize in taking manual or outdated workflows and transforming them into efficient, documented, repeatable processes.

• Process design and documentation
• Assembly fixture and tooling design
• Quality systems: FAI, NCMR, root cause analysis
• Production scaling and capacity planning
• Inventory and work order management (NetSuite)

CAD / CAM / CNC

Full-stack design and manufacturing from digital model to finished part. I work across multiple CAD platforms and CNC processes to deliver precision components and prototypes.

• SOLIDWORKS, Inventor, Onshape, Fusion 360
• CNC milling, routing, EDM, waterjet, laser cutting
• ASME-compliant technical drawings with GD&T
• Toolpath planning: HSMWorks, SprutCAM

Embedded Systems & Linux

Design and deploy embedded Linux systems for IoT-enabled equipment, test instrumentation, and automation.

• Embedded Linux development and deployment
• Python and Bash automation for data collection and testing
• Docker containerization for reproducible environments
• ROS for robotics applications

Robotics Consulting

From unmanned vehicle testing to service robot design, I bring experience across the robotics stack.

• Autonomous vehicle field testing and deployment
• Telemetry and control system integration
• Fixture and test equipment design for robotics QA
• Safety protocols and operational procedures

Technical Writing & Documentation

Clear, precise documentation that bridges the gap between engineering intent and shop-floor execution.

• Assembly work instructions and SOPs
• Safety policies: LOTO, ESD, Arc Flash
• Technical specifications and test reports

Education Services

STEM/STEAM program development, vocational training, and curriculum design — building the next generation of makers and engineers.

STEM/STEAM Education Consulting

I help schools, districts, and organizations design and launch hands-on technical education programs that prepare students for careers in manufacturing, engineering, and design.

• Program design and curriculum development
• Maker space and lab planning
• Integration of design thinking and rapid iteration
• Partnerships with industry and community organizations

Vocational Training

Practical, skills-based training for adult learners in design, fabrication, and prototyping. I've delivered programs to thousands of learners through organizations like Humanmade and TechShop.

• CAD/CAM software training (Fusion 360, SOLIDWORKS)
• CNC machining and manual machine tools
• Electronics and embedded systems
• Safety certification and lab operations

Curriculum Development

I design curricula that connect classroom learning with real-world applications, using project-based learning and design challenges as core teaching methods.

• Course design aligned with industry standards
• Hands-on project development
• Assessment and learning outcome frameworks
• Materials for educators and administrators

Education Outreach

From school district partnerships to museum exhibits and trade shows, I help organizations create engaging technical education experiences.

• School district consulting and program launches
• Museum and science center exhibits
• Trade show demonstrations and workshops
• Community events and maker faires

Selected Education Experience

• Humanmade — Vocational Education (2020 — Present)
• First Robotics — Student-Led Robotics (2017 — 2023)
• Curiosity Hacked — Youth Makerspace (2016 — 2018)
• TechShop — Premier Makerspace Education (2006 — 2017)
• Autodesk / SFUSD — STEM Education Initiatives

Maker Services

Lab and shop setup consulting, freelance engineering, and community project support for makerspaces and maker communities.

Lab / Shop Setup Consulting

I help organizations plan, equip, and launch fabrication labs and makerspaces — from initial budgeting and equipment selection to safety policies and member training programs.

• Facility planning and budgeting
• Equipment selection and procurement
• Safety policy development (LOTO, ESD, Arc Flash)
• Member onboarding and training programs
• Tool sharing and access workflows

Freelance Engineering

End-to-end product design and prototyping for independent makers, small teams, and community projects. I've worked with clients ranging from autonomous vehicle startups to kinetic art collectives.

• Mechanical, electrical, and industrial design
• Rapid prototyping and iteration
• Test fixture and instrumentation design
• Embedded systems and automation

Community Projects

I believe in the power of community making. I've contributed to and collaborated on numerous community-driven projects over nearly two decades of involvement in the maker movement.

• Kinetic art installations and automata
• Robotics collaborations
• Open-source hardware projects
• Workshop facilitation and mentoring

Selected Community Involvement

• Noisebridge — Non-Profit Makerspace (2008 — Present)
• TechShop — Premier Makerspace (2006 — 2017)
• First Robotics — Student-Led Robotics (2017 — 2023)
• Flux Foundation — Kinetic Art Collaborations (2008 — 2016)
• Flaming Lotus Girls — Kinetic Art Collaborations (2008 — 2014)
• BRC — Bay Area Robotics Community (2007 — 2016)

Professional Portfolio

Engineering projects spanning autonomous systems, manufacturing, robotics, and product development.

Bedrock Ocean — Autonomous Underwater Vehicle

Responsibility: Test Fixtures, Deployment Hardware & Flow Tank Instrumentation

In 2021, I was brought in to produce critical test fixtures and deployment hardware for Bedrock Ocean's Autonomous Underwater Vehicle (AUV). Working under tight deadlines, I developed a remote-controlled catamaran floatation cradle that permitted unobstructed sensor views while ensuring stable operation — and integrated with a transport cart for ocean deployment.

I also designed the flow tank test equipment, including a thrust and drag measurement fixture, a flow straightener, and water smoothing guides for 180-degree bends — enabling comprehensive indoor performance testing of the AUV's sensor suite and propulsion systems.

Type A Machines — 3D Printer Company

Responsibility: CAD/CAM/CNC Engineer & Embedded Linux Developer

Instrumental in the design of the 3D printer hot end. Handled all CAM programming for prototyping and production, operated CNC mills for production inventory, and developed automated Debian-based Linux image generation for the IoT components. Integrated USB devices (hubs, WiFi, TTY) with Beaglebone platforms and implemented USB gadget services including Ethernet, Serial, and Mass Storage.

Service Robot Labs — Pez Dispenser on Wheels

Responsibility: Founding Member — Mechanical Design & Product Development

Defined the original product concept and designed prototypes in SolidWorks. Implemented and refined mechanical systems using COTS parts, handled all fabrication, selected battery/charger/drivetrain components, produced appearance models for demonstration and testing, and created all graphics and promotional materials.

TE+ND — Terrestrial Exploration & Nurture Design

Responsibility: Rover & Collaboration Design

Collaborative design work on terrestrial exploration rovers and robotic systems, spanning from the 2011 TE+ND Rover to ongoing collaboration projects focused on autonomous systems for challenging environments.

Voltpost — EV Charging Infrastructure

Responsibility: Manufacturing Engineering & Shop Setup

Established prototyping and assembly shops from the ground up for this EV charging startup. Led cross-functional teams of assembly and deployment technicians, developed assembly processes with fixtures and documentation, and directed field deployment of demo units — ensuring reliable performance under real-world conditions.

QT Imaging Holdings — Healthcare Technology

Responsibility: Manufacturing Engineering & Process Modernization

Modernized a decade-old assembly process for women's health technology equipment, achieving a 12x throughput improvement (from one unit per quarter to twelve). Designed test and assembly fixtures, developed test electronics, and served as SME for multiple subsystems while managing FAI, NCMR, and NetSuite operations.

SPAN.IO — Renewable Energy Prototyping

Responsibility: Prototype Services Engineer & Interim Lab Manager

Authored and enforced safety and compliance policies (LOTO, ESD, Arc Flash) achieving 100% compliance. Delivered precision prototypes supporting accelerated renewable energy hardware testing using CNC, manual machining, sheet metal fabrication, and TIG welding capabilities.

DoorDash Labs — Autonomous Delivery Systems

Responsibility: Systems Test Engineer

Led field operations, deployment, and testing for autonomous delivery vehicles. Designed integration hardware for telemetry and control equipment, enabling robust large-scale testing. Automated data collection pipelines with Python and Bash on Linux using Docker and ROS. Operated UAVs with local wireless equipment and remote telepresence stations — maintaining zero test incidents.

Education Portfolio

STEM/STEAM education programs, vocational training, and curriculum development projects.

Education

Responsibility: Curriculum Development & Instruction

Developed educational programs and instructional materials focused on hands-on learning and technical skill development.

STEM/STEAM Education Programs

Responsibility: Curriculum Development & Instruction

Developed and delivered project-based learning programs for all ages in partnership with Autodesk, SFUSD, Make Magazine, TechShop, and Curiosity Hacked. Live demonstrations of 3D design and printing at tradeshows, workshops for students, 3D printing services for hackathons and team-building events, and free design services for museums.

DIY Portfolio

Kinetic art installations, community collaborations, and creative engineering projects.

Kinetic & Community Art Installations

Responsibility: Mechanical Design, Fabrication & Performance Engineering

Form meets function in a body of kinetic art work spanning over a decade. Notable installations include Celestial Mechanica (Flaming Lotus Girls), Blackrock Lighthouse (Flux Foundation), Automata Equis, Gender Blender, Zoa, and the Temple of Flux. These projects blend engineering precision with artistic vision — large-scale interactive mechanical sculptures that move, glow, and engage communities.

Notable Installations

• Automata Equis — BRC — 2016
• Blackrock Lighthouse — Flux Foundation — 2016
• Celestial Mechanica — Flaming Lotus Girls — 2014
• Gender Blender — BRC — 2014
• Zoa — Flux Foundation — 2012
• Bottlecap Gazebo — Flux Foundation — 2012
• Tympani Lambada — Flaming Lotus Girls — 2011
• Temple of Flux — Flux Foundation — 2010
• Soma — Flaming Lotus Girls — 2009
• Mutopia — Flaming Lotus Girls — 2008
• Steam Treehouse — BRC — 2007

Contact

Ready to modernize your processes, build something precision-crafted, or bring technical education to your team.

Get In Touch

Email: coreyfro@coreyfro.com

Phone: (650) 477-7820

Location: San Francisco, CA

What to Expect

I review all inquiries personally and typically respond within 24 hours. For urgent projects, feel free to call directly.

Whether you have a detailed specification or just a rough idea, I'm happy to discuss your needs and explore how practical engineering expertise can help achieve your goals.

Service Areas

While based in the San Francisco Bay Area, I work with clients and organizations around the bay, Sacramento, and the Central Valley. Many projects are completed remotely or through travel as needed.

Available for consulting, contract work, speaking engagements, and educational partnerships.

Quick Question?

Use the AI Recruiter chatbot in the footer to learn more about my background, skills, and services.